PET Juice & Tea Hot Filling · RXGF Series
PET Bottle Juice Filling Machine
Model:RXGF
Automatic 3-in-1 rinsing, hot filling and screw capping monoblock for juice, tea and other still beverages in PET bottles, with standard output from 3,500 to 28,000 BPH.
- Capacity Range
- 3500–28000 BPH
- Suitable Products
- Juice
- Bottle Range
- 200–2000 ml
- Functions Included
- Rinse · Hot Fill · Cap
- Main Material
- SUS304; SUS316L product-contact parts
- Closure
- Plastic Screw Cap
Line Integration
Position in the Production Line
The current process is highlighted. Actual line configuration is customized to your product, container, output and site conditions.
- Parallel preparation The following stages operate in parallel.
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04 Bottle Inversion Sterilize Cap & Neck
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05 Cooling Cool Hot-Filled Containers
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Reference flow only. Final process and equipment scope are customized to product, container, formula, capacity, and local requirements.
Installed after beverage preparation and empty-bottle supply, the RXGF monoblock rinses PET bottles, hot-fills product, applies screw caps, and discharges sealed bottles to cap sterilization, bottle cooling, coding, labeling and packing.
- Bottle Infeed: Neck-handling air conveyor from bottle blower or empty-bottle supply
- Bottle Discharge: Capped-bottle conveyor to cap sterilizer, cooling tunnel and downstream packaging
- Product Supply: Stable prepared beverage at the confirmed filling temperature and flow, with sanitary CIP connections
- Line Controls: Speed synchronization, safety interlocks and upstream/downstream signal exchange
FILLING TECHNOLOGY
Filling Technology for Your Product
Product characteristics, container format, target output and process requirements determine the final configuration. We recommend the appropriate technology for each project.
Hot Gravity Filling
Standard sanitary solution for clear or low-pulp juice and tea filled at elevated temperature.
Select Hot FillPulp-Compatible Filling
Larger product passages and application-specific valves for beverages containing fine pulp or soft particles.
Ask About Pulp OptionElectronic Flow Meter Filling
Recipe-based electronic dosing for wider product and volume flexibility.
Compare Flow Meter OptionTechnical Note. Rated output is based on the supplied reference configuration and a 500 mL PET bottle. Actual capacity depends on beverage viscosity, pulp content, filling temperature, bottle geometry, cap, utilities and line efficiency. Final values are confirmed after sample and process review.
Model Comparison
RXGF Juice Filling Machine Models
RXGF configurations for PET-bottled juice and tea. Select the model against the approved product, bottle, cap and required output.
| Model | Rated Output | Filling Process | Dimensions (L × W × H) | Installed Power | Rinse / Fill / Cap Heads |
|---|---|---|---|---|---|
| RXGF14/12/5 | 3,500 BPH | Hot Filling | 2360 × 1770 × 2700 mm | 1.5 kW | 14 / 12 / 5 |
| RXGF16/16/5 | 5,000 BPH | Hot Filling | 2760 × 2060 × 2700 mm | 2.2 kW | 16 / 16 / 5 |
| RXGF24/24/8 | 8,000 BPH | Hot Filling | 2800 × 2230 × 2700 mm | 3 kW | 24 / 24 / 8 |
| RXGF32/32/8 | 12,000 BPH | Hot Filling | 4215 × 2960 × 2700 mm | 4 kW | 32 / 32 / 8 |
| RXGF40/40/10 | 15,000 BPH | Hot Filling | 4360 × 3300 × 2700 mm | 7.5 kW | 40 / 40 / 10 |
| RXGF50/50/12 | 18,000 BPH | Hot Filling | 5900 × 3300 × 2700 mm | 7.5 kW | 50 / 50 / 12 |
| RXGF60/60/15 | 21,000 BPH | Hot Filling | 6100 × 5215 × 2700 mm | 11 kW | 60 / 60 / 15 |
| RXGF72/72/18 | 28,000 BPH | Hot Filling | 6540 × 4900 × 2700 mm | 11 kW | 72 / 72 / 18 |
Note. Rated output follows the supplied reference table and should be confirmed with the actual beverage, filling temperature, bottle and cap. Final machine dimensions and utilities are subject to engineering review.
Equipment Overview
The RXGF Series PET Bottle Juice Filling Machine is a 3-in-1 juice bottling machine that integrates bottle rinsing, hot filling and screw capping in one enclosed rotary monoblock. Neck handling supports stable PET bottle transfer, while the sanitary product path is designed for heat-treated still beverages.
Designed for juice, tea and functional drinks, this hot filling machine offers eight standard configurations from 3,500 to 28,000 BPH. It can be integrated with beverage preparation systems, bottle blowing, cap treatment, bottle cooling and drying equipment, labeling and packing systems.
Milk-based beverages require separate confirmation of formula, sterilization process, filling temperature and shelf-life target before the machine configuration is selected.
Engineering Highlights
Practical design details that affect operation, changeover, hygiene and maintenance.
3-in-1 Hot-Fill Monoblock
Rinse · Hot Fill · CapRinsing, hot filling and screw capping are integrated in one enclosed rotary machine.
Heat-Managed Product Path
85–95°C TypicalSanitary circulation supports controlled hot filling and cleaning of the product-contact circuit.
Stable Neck Handling
200–2,000 mL PETPET bottles are transferred by the neck for stable movement and efficient format changeover.
Scalable RXGF Series
3,500–28,000 BPHEight standard configurations cover different production targets with one operating concept.
Working Principle
- Empty PET bottles enter by neck-handling air conveyor and are transferred to the rinser.
- Bottles are inverted and rinsed with hygienic water.
- Prepared beverage is hot-filled through sanitary valves under controlled temperature and level.
- Caps are sorted, fed and applied with controlled torque.
- Sealed bottles discharge to cap sterilization and cooling before labeling and packing.
The Siemens PLC and HMI coordinate product supply, filling temperature, bottle transfer, capping and line-speed interlocks.
Core Specifications
| Nominal Output | 3,500–28,000 BPH |
|---|---|
| Reference Container | 500 mL round PET bottle |
| Bottle Volume | 200–2,000 mL |
| Suitable Products | Juice, tea, milk drinks and functional beverages |
| Filling Process | Hot filling |
| Typical Filling Temperature | 85–95 °C |
| Closure | Plastic screw cap |
| Rinse / Fill / Cap Heads | 14 / 12 / 5 to 72 / 72 / 18 |
| Installed Power | 1.5–11 kW |
| Machine Dimensions (L × W × H) | 2,360 × 1,770 × 2,700 to 6,540 × 4,900 × 2,700 mm |
Standard Configuration
- 3-in-1 Rotary Monoblock
Integrated bottle rinsing, hot filling and screw capping in one enclosed machine.
- Neck-Handling Transfer
Transfers PET bottles by the neck for stable movement and quick format changeover.
- Hot-Fill Product Tank & Valves
Sanitary heat-resistant product path for controlled hot filling and stable liquid level.
- Cap Sorting & Capping System
Automatic cap sorting, chute delivery and controlled screw-cap application.
- Siemens PLC + HMI
Central control of temperature signals, filling, speed synchronization, alarms and recipes.
- Safety Enclosure & Interlocks
Stainless guarding, emergency stops, no-bottle/no-fill protection and door interlocks.
Optional Configuration
- Additional Bottle & Cap Change Parts
Format parts for extra approved bottle profiles, volumes, neck finishes or caps.
- CIP Interface & Dummy Bottles
Connections and accessories for automated cleaning of the filling circuit.
- Cap Sterilization & Bottle Cooling
Downstream cap sterilizer and cooling tunnel matched to the hot-fill process.
- Pulp-Compatible Filling Package
Application-specific valves and product agitation for approved low-pulp beverages.
Core equipment manufacturing, auxiliary-machine coordination and complete-line integration are managed as one system to reduce interface risks before delivery.
Project checks before packing and delivery.
On-site setup, testing and operator training.
Local coordination for service and spare parts.
Before You Decide
Frequently Asked Questions
Answers to common questions about selection, integration and project planning.
What products can this PET bottle juice filling machine handle?+
It is designed for still juice, tea and functional beverages in PET bottles. Milk-based beverages require separate confirmation of the recipe, sterilization process, filling temperature and shelf-life target before the valve, tank and hygiene design are finalized.
How is the rated production capacity calculated?+
The listed 3,500–28,000 BPH output follows the supplied model table and a reference PET bottle. Actual speed varies with bottle volume, product viscosity, pulp content, filling temperature, cap and complete-line efficiency.
Can one machine handle different PET bottle sizes?+
Yes. The standard page range is 200–2,000 mL. Suitable change parts can be supplied for approved bottle profiles, volumes, neck finishes and caps.
What filling temperature is required?+
The filling temperature depends on the recipe and microbiological process. Hot-fill projects commonly operate around 85–95°C, subject to product validation and the heat resistance of the bottle and closure.
Can the filler connect with an existing juice bottling line?+
Yes. The infeed height, beverage supply, CIP, cap treatment, bottle cooling, conveyors, operating speed and control signals are engineered after the existing upstream and downstream equipment is reviewed.
Let us match the right equipment solution.
Send these four project details. We will recommend the technology, output configuration and line connection plan.