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Turnkey Bottling Solutions

Turnkey Water & Beverage Production Lines

Plan a complete bottling line around your product, packaging format, required output and factory conditions. 777Pack helps you connect equipment selection, factory layout, line integration and start-up support.

15+ years of industry experience12,000 m² manufacturing facility
Bottled water production line supplied for the Bandung project

Project reference: Bandung, IndonesiaA 33,000 BPH line for 250 ml bottled water. Explore the project for its specific configuration.

START WITH YOUR PRODUCT

Choose the process your product needs

PRODUCTION FLOW

Bottled water production line

Explore the solution
PET bottle

Reference flow only. Final process and equipment scope depend on the product, container and project requirements.

Define the right configuration

Six inputs shape a useful line proposal

A line proposal should reflect what you need to produce and how your factory will operate. These details help us identify the equipment scope and questions that need engineering review.

01

Product & Process

Product formulation, source water, filling conditions and finished product requirements.

02

Container & Closure

Bottle or can dimensions, volumes, material, neck or end specifications and all formats you plan to run.

03

Required Output

Target bottles or cans per hour for each format, operating shifts and expected future expansion.

04

Labels & Finished Packs

Label style, coding requirements, shrink packs or cartons, and pallet arrangement where required.

05

Factory & Utilities

Building drawings, access, available floor area, power supply, water, compressed air and other process utilities.

06

Project Location & Support

Installation country, project schedule, local responsibilities and the commissioning or training support needed.

Factory layout & integration

Plan the factory around the complete production flow

A useful layout connects machines with the people, materials and utilities needed to operate them. Share your building drawing so that the proposal can be reviewed against your actual site.

  • Material flow: containers, closures, ingredients, packaging materials and finished goods.
  • Working space: operator access, maintenance clearance, cleaning and changeovers.
  • Line connections: conveyors, equipment interfaces and the utilities required by the agreed configuration.
  • Future growth: storage, additional formats and expansion space where needed.
Request Factory Layout Planning →
Example production line factory layout drawing

Example layout for discussion. The final arrangement is developed around your building and confirmed equipment scope.

Scope & investment

What affects the cost of a turnkey line?

The investment depends on the agreed process and equipment scope. A useful quotation should show what is included, the required site conditions and the responsibilities of each party.

  • Capacity and formats: target output, container sizes and changeover requirements.
  • Processing and automation: treatment, product preparation, filling and downstream equipment.
  • Packaging scope: labeling, coding, shrink or carton packing and palletizing.
  • Site and delivery scope: factory conditions, shipping, installation, commissioning and training as agreed.

Real project reference

See how a line comes together in a customer project

Project details help you evaluate the application, configuration and site requirements behind a production line.

33,000 BPH bottled water combi block line in Bandung

33,000 BPH Bottled Water Combi Block Line in Bandung

Bandung, Indonesia250 ml Bottled Water33,000 BPH Project Configuration

Explore the published project to review its application and equipment configuration. Capacity and configuration are specific to this project and are evaluated separately for each new line.

From requirements to start-up

Align the equipment and project responsibilities

Define the delivery milestones and support scope before production. Installation, commissioning and training arrangements should be confirmed for your project.

Step 01

Requirements & Proposal

Confirm the product, formats, output and initial equipment scope.

Step 02

Layout & Engineering

Review the factory drawing, interfaces, utility needs and site preparation.

Step 03

Manufacturing & FAT

Build and inspect the equipment, and agree on factory acceptance testing requirements.

Step 04

Installation & Support

Coordinate the agreed installation, commissioning, operator training and after-sales support.

Buyer questions

Questions to resolve before choosing a line

What information do you need for a line proposal?

Send the product type, container and closure specifications, target output, labeling and pack requirements, project location and factory drawing. For bottled water, a source water analysis helps define the treatment requirements. Tell us which details are still being decided.

Can one line handle different bottle sizes or products?

This depends on the equipment, formats and process requirements. List every container and product you plan to run so that compatibility, change parts and changeover requirements can be assessed before the configuration is confirmed.

How should I compare production capacities?

Compare output for the same container size, product and operating conditions. The complete line also depends on upstream preparation and downstream packing. We review the target output with the full equipment configuration rather than treating one machine's rating as a guarantee for the whole factory.

What does a turnkey proposal include?

The scope is defined for each project. Confirm the equipment list, layout and integration work, utilities, delivery, installation, commissioning, training and after-sales arrangements in the proposal. Any exclusions and customer responsibilities should be stated clearly.

Can you help plan an existing factory?

Share the building drawing, available space, access conditions and utilities. The layout review can identify equipment placement, production flow and site preparation questions before the line is finalized.

Start with your project

Tell us what you want to produce

Share your product, packaging, target output, finished pack, factory conditions and installation country. We can help you clarify the next steps and develop a proposal around your requirements.